Powered Industrial Truck Safety

In the fast-paced world of manufacturing, powered industrial trucks (PITs) – including forklifts, order pickers, and pallet jacks – are essential workhorses that keep operations moving. However, these powerful machines also pose significant risks when operated improperly. At Manpower of Richmond, we prioritize the safety of our associates and client workplaces by ensuring proper training and awareness of industrial vehicle safety protocols.

Understanding the Risks

The statistics speak volumes about the importance of PIT safety. According to OSHA, approximately 100 workers are killed and another 20,000 are seriously injured each year in forklift-related incidents. The most common types of incidents include:

• Tip-overs due to unbalanced loads or operating on inclines

• Collisions with pedestrians, structures, or other vehicles

• Falls when lifting personnel improperly

• Struck-by injuries from falling materials

These incidents not only impact worker safety but also affect productivity, equipment damage costs, and workplace morale. Understanding and following proper safety protocols is essential for every operator.

Essential Safety Practices for PIT Operators

Before Operation

1. Certification and Training All PIT operators must complete comprehensive training and certification before operating any powered industrial truck. This isn't just good practice—it's the law. OSHA requires formal instruction, practical training, and performance evaluation.

2. Pre-Operation Inspection Before each shift, conduct a thorough inspection of your vehicle:

• Check tires for damage and proper inflation

• Test all controls, brakes, steering, and lift mechanisms

• Verify that all safety features, lights, and horns are functional

• Inspect for fluid leaks or other mechanical issues

If any problems are identified, the equipment should be tagged out of service immediately.

During Operation

3. Load Management

• Always check load weight and never exceed the rated capacity of your vehicle

• Center and balance loads properly before lifting

• Use proper attachments for specialized loads

• Maintain clear visibility—if the load blocks your view, operate in reverse or use a spotter

4. Environmental Awareness

• Always maintain a clear view of the travel path

• Reduce speed in congested areas and at intersections

• Use horns at blind corners and doorways

• Maintain safe distances from other vehicles and pedestrians

• Be aware of overhead clearance and avoid driving under elevated loads

5. Vehicle Stability

• Keep the load low to the ground when traveling

• Avoid sharp turns at high speeds

• Use extreme caution on ramps and inclines

• Never turn on an incline

After Operation

6. Secure Shutdown Procedures

• Lower forks to the ground

• Set parking brake

• Turn off ignition and remove key

• Block wheels if parked on an incline

Manufacturing-Specific Considerations

In manufacturing environments, additional safety factors come into play:

Material Handling Zones Clearly marked zones for material handling activities help separate pedestrian traffic from PIT operations, reducing collision risks. Always respect these designated areas.

Production Line Interfaces When delivering materials to production lines, special care must be taken. Approach slowly, communicate with line workers, and ensure materials are positioned securely without disrupting production flow.

Specialized Attachments Manufacturing often requires specialized attachments for unique materials. Always ensure operators are trained specifically on each attachment type they'll use, as handling characteristics can change significantly.

Manpower of Richmond's Commitment to Safety

At Manpower of Richmond, we integrate safety into every aspect of our operations. Our associates receive proper training before assignment to any position requiring PIT operation. We partner with client companies to ensure workplace environments meet all safety standards, and we conduct regular safety check-ins with our placed associates.

We believe that safety and productivity go hand-in-hand. By maintaining rigorous safety standards, we help our manufacturing clients reduce downtime, prevent equipment damage, and most importantly, protect their most valuable asset—their workforce.

Taking Safety Forward

Remember, proper PIT operation isn't just about following rules—it's about creating a culture of safety that protects everyone in the workplace. By staying vigilant, following protocols, and continuously refreshing your safety knowledge, you contribute to a workplace where everyone can perform their best work without unnecessary risks.

For more information on Manpower of Richmond's commitment to workplace safety or to learn about our staffing solutions for manufacturing environments, contact our team today.

Manpower of East Central Indiana is committed to maintaining safe and healthy working conditions at all times. We abide by all safety regulations and guidelines set forth in federal, state, and local statutes, and we integrate good safety practices throughout our organization.